Left hand drive Land Rover Defender Puma EV conversion with 100 kWh Tesla battery pack and active cooling system

Full EV conversion / bespoke systems integration

UAE Puma Defender EV with 100 kWh Tesla Battery and Active Cooling

A highly integrated Puma Defender EV conversion built around a 100 kWh Tesla Model S/X battery pack, Tesla Model 3 motor kit, OEM-style gear selector, reverse-engineered Defender gauges and active cabin and battery cooling for hot-climate use.

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Vehicle
Left-hand-drive Land Rover Defender Puma for UAE use
Project
Full EV conversion / bespoke systems integration

Project introduction

The objective

Create a left-hand-drive electric Defender suitable for UAE conditions, with the performance and usability of a modern EV while retaining the character of the original vehicle. The conversion needed to feel complete rather than like a collection of aftermarket EV parts.

The brief

Electrify the vehicle, integrate a large OEM EV battery pack, uprate the drivetrain, retain a high-quality cabin experience, develop OEM-style driver controls and engineer a cooling system capable of supporting cabin comfort and battery temperature control in extreme heat.

Engineering challenge

Problem, then system response

01 — Challenge
  • Packaging a large EV system into a Puma Defender while keeping the vehicle usable and serviceable
  • Making the conversion feel like a factory-quality EV rather than an aftermarket retrofit
  • Managing battery and cabin temperature for UAE-style heat
  • Modernising the original heater and AC controls without losing the Defender interior feel
  • Reverse engineering the gauge cluster so original visual parts could be retained
  • Integrating an OEM Range Rover selector with the EV control system

System architecture

Systems brought together

  1. 01100 kWh Tesla Model S/X battery pack
  2. 02Tesla Model 3 motor package
  3. 03Custom EV control electronics
  4. 04Range Rover gear selector interface
  5. 05Reverse-engineered Defender gauge cluster
  6. 06Dual electric AC compressors
  7. 07Battery coolant chiller circuit
  8. 08Two full-size condensers
  9. 09Large motor cooling radiator
  10. 10High-power electric cooling fans
  11. 11Sensor-based HVAC and cooling safety logic

Engineering & integration

Turning architecture into a vehicle

VASS scope
  • Tesla Model S/X 100 kWh battery pack integration
  • Tesla Model 3 motor kit installation and EV drivetrain commissioning
  • Drivetrain upgrades including limited-slip differentials
  • Range Rover gear selector electronics and EV interface development
  • Custom centre console integration
  • Original Defender gauge cluster reverse engineering and EV functionality development
  • Cabin AC refurbishment and evaporator upgrade
  • Dual electric AC compressor system for cabin and battery cooling
  • Tesla-style battery chiller/heat exchanger integration
  • Custom HVAC and cooling controller development
  • Pressure, temperature and compressor monitoring
  • 50 C static heat-soak testing in a paint booth

Commissioning & result

Development outcome

Outcome

The vehicle became one of the most complete and factory-feeling EV Defender projects VASS worked on. The EV drivetrain, selector, gauges, cabin AC and active battery cooling were developed into a coherent system, then tested in a 50 C heat-soak environment to prove the cooling strategy under difficult static conditions.

For similar programmes

This project shows what is possible when a classic Defender EV conversion is treated as a complete vehicle engineering project. It is relevant for clients who want more than a basic electric drivetrain: hot-climate use, OEM-style controls, battery cooling, proper diagnostics and a conversion that feels integrated from the driver’s seat.

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